Dan Moore's KLX250S Page

Hello and Welcome! 

This page is devoted to the Kawasaki KLX250S, and dual-sport/trail riding in Colorado.

Please sign my Guestbook -- Thanks!

...or better yet! Please visit the KLX250S Forum at klxforum.suncup.net  - NEW

Reference

• 2007 KLX250S Illustrated Parts Breakdown (pdf)
• 2006/2007 KLX250S Wiring Diagram (pdf)
• Mikuni TM33-8012 Exploded View
• Mikuni TM36-68 Exploded View
• Mikuni HS40 Tuning Manual
• Mikuni Tuning Manual for HSR42_45 Carbs
• Tuning the Mikuni Carb
• Torque Specs
• Valve Adjustment Charts
• Chapter 4 - Engine Top End
• 2009 KLX250S Owners Manual

Modifications

• Kustom Kraft 331cc Big Bore Kit
• Rear Chain Guard Removed
• Turn signals and flasher unit removed
• Seat strap removed
• Passenger foot pegs removed
• Backfire screen cut out
• Rear fender assembly removed and license plate relocate
• Mikuni TM33-8012 Carb (Modified by Bill Blue - bored out to 34mm)
• Emissions control valve removed and ports plugged
• External crankcase breather filter - airbox port plugged
• Kickstand shortened - sold - returned to stock height
• Kickstand starter interlock bypassed
• Clutch lever starter interlock bypassed
• Electric Hot Start System
• Moto Pro Suspension Fork Springs and Valves - NEW!
• Web Cams Inc. camshafts - NEWER!

Aftermarket Products Installed

• IMS Pro-Series Foot Pegs
• Scotts Performance Shark Fin
• MSR (Ironman/Regina) Sprocket/Chain
  • www.dirttricks.com
  • MSR/Regina Z-Ring Chain ZRH 520x120
  • MSR/Regina Z-Ring ZRH 520 Chain Master Link
  • MSR/Ironman Rear Sprocket KX49
  • MSR/Ironman Grade 10 Sprocket Bolt Kit
• Motion Pro Magura 314 Straight Pull Throttle
• MSR Ultra Heavy Duty Tubes
  • Front: 80/100-21
  • Rear: 110/100-18
• Renthal Grips
• Renthal Handlebars
• MSR Hawkins Handguards - Black, P/N 34-0735
• Clarke 2.7gal Fuel Tank - Black, P/N 1480
• Trailtech Vapor Computer - Custom Speedo Pickup Mount
• K&N Air Filter - P/N KA-1287
• Michelin AC10 Tires
  • Front: 80/100-21
  • Rear: 110/100-18
• Bill Blue Stainless Steel Brake Lines
• ASV Brake Lever
• ASV Clutch Perch and Lever
• Muzzy Full Exhaust System (for the KLX300)
• Sunline Rim Lock/Tower
• Bikemaster Folding Mirror - 10mm Universal
• Moose clamp kit
• Utah Sport Skid Plate
• NGK Iridium Spark Plug
• Barnett clutch (steel plates, friction discs and springs)
• Motion Pro Rim Locks
  • Front: P/N 11-0009, size 1.60
  • Rear: P/N 11-0011, size 2.15
• Kouba Lowering Links - removed - reinstalled stock links
• K&S Headlight/Kill (Horn) Switch
• IMS Flightline Shift Lever - WARNING: it doesn't fit
• K&S Front Brake pressure switch
• K&S License Plate Bolt Lights

Good Links

• Forums

• KLX250S Forum at Kawasaki Forums
• ThumperTalk
• Long term KLX250S review thread at ADVrider
• Rockies Regional Forum at ADVrider
• NCTR's Yahoo! Groups Forum
• KLX300 Yahoo! Groups Forum
• Colorado Dual-Sporters

• Online Vendors

• Instructional

  • Tire Changing Tutorial - Part I
  • Tire Changing Tutorial - Part II
  • Tire Changing Tutorial - Part III

Riding Gear

• Scott Model 87 OTG Goggles - Black
• Oxtar Boots
• MSR Trans Jacket
• MSR Strike Pants
• Arai XD Helmet

Tools & Other Items

• MSR Fork Support (standard) - oops, lost it
• Motion Pro Valve Core Remover
• Camel Low Pressure Tire Gague
• Moose Ultimate Tire Repair Kit
• Motion Pro T6 Tire Levers
  • 12/13mm
  • 22mm
  • 27mm
• Motion Pro Bead Buddy - Standard